Advanced Single Rail Online AOI EKT-VL-800
- 5 million pix full-color high speed digital camera (16/20 million pix optional), ensure high efficiency, high quality and high stability of image shooting, restore the real and natural image effect.
- Windows 7 x64 operation system, high data processing speed.
- GPU independent hardware processing images, while CPU processing non-image computing， so as to balance the efficiency of computer system.
- Thousands of sales, advanced and upgraded configuration and continuous technological innovation based on 6 series AOI products, high stability and efficiency.
- Optional telecentric lens with high resolution, unique parallel light design, PCBA tilted or tall components can be distinctly displayed.
- Intelligent and fast programming, intelligent algorithm, no need of manual intervention, easy to learn, high detection rate, low error rate.
- Flexible and mobile maintenance station and SPC checking terminal.
- Mobile devices under wireless network, working station can be set up flexibly on workshop in one to many mode: the detection data of multiple online machines can be checked through one maintenance workstation, the defect details are clearly reported. SQL data system are well-defined, SPC report with pie chat and histogram, very convenient for customer process analysis and quality improvement.
- Convenient and practical offline programming software OLP. PCB genuine image can be taken in real time and stored in full memory, ensure high efficient programming under circumstances of either online or offline.
Specifications: EKT-VL-800
| Application | After stencil printing, pre/post reflow oven, pre/post wave soldering, FPC etc. | Inspection system |
| Program mode | Manual programming, auto programming, CAD data importing | |
| Inspection Items | Stencil printing: Solder unavailability, insufficient or excessive solder, solder misalignment, bridging, stain, scratch etc. Component defect: missing or excessive component, misalignment, uneven, edging, opposite mounting, wrong or bad component etc. Soldering defect: excessive or missing solder, empty soldering, bridging, solder ball, IC NG ,copper stain etc. | |
| Calculation Method | Machine learning, color calculation, color extraction, gray scale operation, image contrast, OCV/OCR etc. | |
| Inspection mode | PCB fully covered, with array and bad marking function | |
| SPC statistics function | Fully record the test data and make analysis, with high flexibility to check production and quality status | |
| Component Angle | Support 0 ~ 359 ° rotation, with a minimum angle distance of 1 ° | |
| Minimum component | 01005 chip, 0.3 pitch IC | |
| Camera | 5 million pix full color high speed industrial digital camera , 20 million pix camera optional. | Optical system |
| Lens resolution | 10um/15um/18um/20um/25um, can be customized | |
| lighting source | Annular stereo multi-channel color light, RGB/RGBW/RGBR/RWBR base on demand, optional top axial light. | |
| OS | Win 7, 64bit | Computer system |
| Monitor | 22 inch，16:10 | |
| VGA | Build in graphic card, (discrete graphic optional) | |
| CPU | Intel E3 | |
| RAM | 16GB | |
| HDD | 1TB ， (SSD optional) | |
| Language | Chinese and English | Software |
| Access right control | Administrator, programmer and operator three-level login permission control | |
| Moving and inspection mode | Automatically PCB in/out, direction optional L-R / R-L, stepper motor transports PCB and adjust track width, under PCB track， and XY servo motor drives camera to take pictures. | Mechanical system |
| Track adjustment | Automatically | |
| PCB fixed mode | Automatic fixture | |
| PCB dimension | 50*50mm(Min)～400*360mm(Max)， can be customized | |
| PCB thickness | 0.3～5.0mm | |
| PCB weight | Max：3KG | |
| PCB edge | 3mm，can be custom-made base on need | |
| PCB bending | ＜5mm or 3% of PCB Diagonal length | |
| PCB component height | Top：35mm，Bottom：35mm , adjustable, can be customized base on need | |
| XY driving system | AC servo motor, precise ball screw | |
| XY moving speed | Max：830mm/s | |
| XY positioning accuracy | ≦8um | |
| Machine dimension | L980 * W980 * H1600 mm | General parameters |
| Power | AC220V，50/60Hz，2KW | |
| PCB height from ground | 900±20mm | |
| Machine weight | 600KG | |
| Communication with production line device | Smema | |
| Air pressure | 0.4 – 0.8 Mpa, optional electric control to instead air pressure requirements | |
| Safety standard | CE safety standard | |
| Environment temperature and humidity | 10～35℃，35～80％ RH (un- condensing) | |
| Optional | Maintenance station, offline programming system, SPC servo, bar code system, MES connection. | Optional |
Advanced Single Rail Online AOI EKT-VL-800；On the basis of 700, the online AOI equipment EKT-VL-800 has made corresponding software upgrades with more detection methods and higher detection accuracy; a free trial is provided to allow users to better understand the performance of this AOI equipment.
