波峰焊后AOI检测设备

2017 年 02 月 18 日

波峰焊后AOI检测设备

2022 年 04 月 26 日2017 年 02 月 18 日作者 aoi

波峰焊后AOI检测设备主要应用在DIP波峰焊后的焊点检测及元件缺失，飞料多件检测，任意位置锡珠检测等项目，先贴出技术规格参数。方便查阅。

在线式波峰焊AOI检测设备请浏览https://zhunwen.net/aoi-ekt-vl-501t.htm

波峰焊AOI

类别 CATEGORY	项目 PROJECT					规格参数 SPECIFICATION
光学系统 Optical system	摄像机 Camera					500万千兆网彩色高速相机 5 Million Gigabit net color camera at a high speed
	分辨率 Image resolution					10/15/20微米/点（可选）标配15微米/点（对应FOV：36毫米30毫米） 10/15/20 micro/point (optional) 15 microns/points (corresponding to the FOV: 36 mm 30 mm)
	光学镜头 Optical lens					5.0M像素级远心镜头、景深：8毫米-10毫米 Telecentric lens at pixel level of 5.0 M, depth of field: 8 mm – 10 mm
	光源系统 light source system					RGB环形多角度LED结构光源 RGB ring multi-angle LED light source structure
	光源控制系统 Light control system					数字式恒流控制器 Digital constant current controller
软件识别系统 Software recognition system	检测算法 Detection algorithm		模版匹配 Template matching				搜索窗口内，自动搜索与预先采样的彩色模版最为相似的图像，并计算出相似度的百分比 Within the search Windows, automatic search and sampling of the color template is the most similar images in advance, and calculate the percentage of similarity
			智能侦测 Intelligent detection				软件智能学习模版并输出数值，无需人工干预Software intelligent learning template and output value, without human intervention
			圆侦测 Circle detection				自动搜索圆，定位，并计算出圆的半径 Automatic search circle, positioning, and calculate the radius of the circle
			极性检测 Polarity detection				根据定位的元件图像，检测元件是否极性反According to the positioning of the component images，Detecting element is reverse polarity
			桥连检测 Bridge detection				通过亮度是否贯穿窗口来判断元件不良 Through the brightness is judged through the window element
			亮度平均值 Average brightness				计算窗口内平均亮度 Window average brightness
			亮度最大值 maximum brightness				搜索窗口内的亮度平均值最大的设定区域，并输出平均值 Biggest set the brightness of the average area within the search Windows，And the output mean value
			亮度最小值 Brightness of the minimum				搜索窗口内的亮度平均值最小的设定区域，并输出平均值 Set the brightness of the average minimum area within the search Windows, and the output mean value
			亮度抽取 Luminance sampling				抽取窗口内的亮度，并设定百分比 Extract the brightness of the window, and set a percentage
			亮度范围 Brightness range				搜索窗口内的亮度范围值的设定区域，并输出值 Range of brightness values within the search Windows setup area, and the output value
			相对偏移 Relative offset				输出元件偏移的X/Y的数值 Output components, the value of X/Y offset
			字符识别 Character recognition				自动识别元件本身上的字母及数字 Automatic identification Letters and Numbers on the element itself
			两端角度侦测 Two end point detection				智能追踪元件两端电极并且计算出角度 Intelligent tracking components on both ends of the electrodes and calculate the Angle
			整版侦测 Whole detection				区域性的进行整版侦测，检测PCB的异物 Regional for the whole detection，foreign body detection of PCB
			条形码识别 Bar code identification				智能识别一维，二维条形码 Intelligent identification one-dimensional, two-dimensional bar code
	图像处理速度 image processing speed	FOV处理速度 FOV processing speed						<170毫秒 <170ms
		运动速度 Movement speed						最大700毫秒 Max：700mm/s
		检测速度 Detection speed						3500平方毫米/秒 3500mm²/s
		特点 The characteristics						IPE 是 Image Processing Expression 的缩写，允许用户使用简单的表达式自定义图像源，配合不同的算法可以组合出不同的效果，可以极大的提高检出率和减低误报率。Qubit AOI 系统中图像源可以理解像素的点阵集合，每个像素由 1 到4个通道的数据表示，IPE 表达式可以对图像源中的每个像素做独立计算，生成新的图像。可检测板上任意位置多件 The abbreviation of IPE is Image Processing Expression, allow the user to use simple Expression custom Image source, with different algorithms can be combined from different effects, can greatly increase the detection rate and reduce the rate of false positives. Qubit AOI system in the image source can understand pixels of lattice, each pixel data from 1 to 4 channel, said IPE expressions can do independent calculation of each pixel in the image source, generate a new image. More than any place on the plate can be detected
		操作 Operation						图形式离线编程及调试，精确自动定位微米，制程快捷，支持远程式离线调试，不影响设备正常测试 Figure forms offline programming and debugging, precise automatic positioning microns, quick process, support offline debugging remote type, does not affect the normal test equipment
	Mark	点数 Points count						可选择2个常用的Mark点或多个Mark点 The choice of two commonly used Mark points or more of the Mark
	检测内容 Test content	锡膏印刷 Solder paste printing						偏斜，无锡，少锡，多锡，断路，污染，桥接 Deflection, wuxi, little tin, More tin, break, contamination, bridge
		贴片 Paster						缺件，偏移，歪斜，立碑，侧立，翻件，极性反，错件，破损，污染，桥接，IC弯脚任一位置多件Missing parts, offset, skew, erection, side stand, turn, reverse polarity, fault, damage, contamination, bridge, IC clubfoot More than at any place
		回流焊后 After reflow soldering						缺件，偏移，歪斜，立碑，侧立，翻件，极性反，错件，破损，污染，桥接，无锡，少锡，多锡，假焊，锡球，IC弯脚，任一位置多件 Missing parts, offset, skew, erection, side stand, turning parts, reverse polarity, fault, damage, contamination, bridge, wuxi, little tin, tin, false welding, solder balls, IC bent feet, more than at any place
		波峰焊后 After wave soldering						插入针，无锡，少锡，多锡，假焊，锡珠，锡洞，短路，任一位置多件 Insert the needle, wuxi, little tin, tin, false welding, solder ball, solder hole, short circuit, more than at any place
		红胶板 Red rubber sheet						缺件，偏移，歪斜，立碑，侧立，翻件，极性反，错件，破损，益胶，任一位置多件 Missing parts, offset, skew, erection, side stand, turn, reverse polarity, wrong, damaged, good adhesive, more than at any place
机械系统Mechanical systems	防静电措施 Anti-static measures				防静电插座，配防静电环 Antistatic socket, anti-static ring
	PCB尺寸 PCB size				35×35毫米~510×390毫米(可根据客户要求定制更大尺寸) 35 * 35 mm ~ 510 * 390 mm,(according to customer request custom bigger size)
	PCB厚度 PCB thickness of the				0.3毫米~6毫米 0.3 mm to 6 mm
	PCB翘曲度 PCB warp degrees				≤6毫米（有夹具辅助矫正变形）可消除PCB变形影响（特殊要求可定制） ≤6 mm or less (a fixture auxiliary rectify deformation) can eliminate PCB deformation effects (special requirements can be customized)
	零件高度 Component height				上净高≤50mm 下净高≤100mm (特殊要求可订制) Top Side≤50mm Bottom Side≤100mm
	最小零件 Smallest parts				01005元件，0.3毫米间距及以上IC 01005 component，chip 0.3 mm spacing And above
	X、Y平台 X, Y platform				驱动设备 Drive equipment				交流伺服电机系统 Ac servo motor system
					定位精确 Precision positioning				≤8微米 ≤8um
控制系统 Control system	操作系统 Operating system			Windows 8-64Bit
	电脑主机 Mainframe computers			i5 CPU,8G GPU显卡,16G 内存，128G固态硬盘，1TB机械硬盘 I5 CPU, 8 g GPU graphics, 16 gb of memory, 128 gb SSD, 1 TB hard drive machinery
	显示器 Display			22英寸液晶宽屏显示器 22 inches LCD widescreen display
其它参数 Other parameters	机械外形尺寸Mechanical dimension			96厘米×121厘米×134厘米 96cm×121cm×134cm
	重量 weight			约500公斤 500kg
	电源 power supply			交流220伏特±10%，频率50/60Hz，额定功率1000W AC220V±10%, Single phase 50/60HZ, Power consumption 1000W

以上是ZW-500波峰焊后AOI检测设备，若有任何不明之处，欢迎来电来函交流商榷。

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