波峰焊后AOI检测设备

波峰焊后AOI检测设备主要应用在DIP波峰焊后的焊点检测及元件缺失,飞料多件检测,任意位置锡珠检测等项目,先贴出技术规格参数。方便查阅。

dip-aoi

波峰焊后AOI检测设备

类别                CATEGORY 项目                                                         PROJECT 规格参数                             SPECIFICATION
光学系统      Optical system 摄像机

Camera

500万千兆网彩色高速相机

5 Million Gigabit net color camera at a high speed

分辨率                                     Image resolution 10/15/20微米/点(可选)

标配15微米/点  (对应FOV:36毫米*30毫米)                   10/15/20 micro/point (optional)                       15 microns/points (corresponding to the FOV: 36 mm * 30 mm)

光学镜头                                   Optical lens 5.0M像素级远心镜头、景深:8毫米-10毫米  Telecentric lens at pixel level of 5.0 M, depth of field: 8 mm – 10 mm
光源系统                                light source system RGB环形多角度LED结构光源

RGB ring multi-angle LED light source structure

光源控制系统                                Light control system 数字式恒流控制器                                 Digital constant current controller
软件识别系统    Software recognition system 检测算法                    Detection algorithm 模版匹配              Template matching 搜索窗口内,自动搜索与预先采样的彩色模版最为相似的图像,并计算出相似度的百分比               Within the search Windows, automatic search and sampling of the color template is the most similar images in advance, and calculate the percentage of similarity
智能侦测                Intelligent detection 软件智能学习模版并输出数值,无需人工干预Software intelligent learning template and output value, without human intervention
圆侦测                Circle detection 自动搜索圆,定位,并计算出圆的半径                                         Automatic search circle, positioning, and calculate the radius of the circle
极性检测              Polarity detection 根据定位的元件图像,检测元件是否极性反According to the positioning of the component images,Detecting element is reverse polarity
桥连检测              Bridge detection 通过亮度是否贯穿窗口来判断元件不良                    Through the brightness is judged through the window element
亮度平均值            Average brightness 计算窗口内平均亮度                                Window average brightness
亮度最大值           maximum brightness 搜索窗口内的亮度平均值最大的设定区域,并输出平均值                                             Biggest set the brightness of the average area within the search Windows,And the output mean value
亮度最小值                   Brightness of the minimum 搜索窗口内的亮度平均值最小的设定区域,并输出平均值                                                        Set the brightness of the average minimum area within the search Windows, and the output mean value
亮度抽取        Luminance sampling 抽取窗口内的亮度,并设定百分比                      Extract the brightness of the window, and set a percentage
亮度范围            Brightness range 搜索窗口内的亮度范围值的设定区域,并输出值          Range of brightness values within the search Windows setup area, and the output value
相对偏移              Relative offset 输出元件偏移的X/Y的数值                       Output components, the value of X/Y offset
字符识别              Character recognition 自动识别元件本身上的字母及数字                      Automatic identification  Letters and Numbers on the element itself
两端角度侦测              Two end point detection 智能追踪元件两端电极并且计算出角度   Intelligent tracking components on both ends of the electrodes and calculate the Angle
整版侦测                   Whole detection 区域性的进行整版侦测,检测PCB的异物           Regional for the whole detection,foreign body detection of PCB
条形码识别              Bar code identification 智能识别一维,二维条形码                       Intelligent identification one-dimensional, two-dimensional bar code
图像处理速度                       image processing speed FOV处理速度               FOV processing speed <170毫秒

<170ms

运动速度               Movement speed 最大700毫秒

Max:700mm/s

检测速度               Detection speed 3500平方毫米/秒

3500mm2/s

特点

The characteristics

IPE 是 Image Processing Expression 的缩写,允许用户使用简单的表达式自定义图像源,配合不同的算法可以组合出不同的效果,可以极大的提高检出率和减低误报率。Qubit  AOI 系统中图像源可以理解像素的点阵集合,每个像素由 1 到4个通道的数据表示,IPE 表达式可以对图像源中的每个像素做独立计算,生成新的图像。可检测板上任意位置多件                                       The abbreviation of IPE is Image Processing Expression, allow the user to use simple Expression custom Image source, with different algorithms can be combined from different effects, can greatly increase the detection rate and reduce the rate of false positives. Qubit AOI system in the image source can understand pixels of lattice, each pixel data from 1 to 4 channel, said IPE expressions can do independent calculation of each pixel in the image source, generate a new image. More than any place on the plate can be detected
操作                  Operation 图形式离线编程及调试,精确自动定位微米,制程快捷,支持远程式离线调试,不影响设备正常测试  Figure forms offline programming and debugging, precise automatic positioning microns, quick process, support offline debugging remote type, does not affect the normal test equipment
Mark 点数           Points count 可选择2个常用的Mark点或多个Mark点               The choice of two commonly used Mark points or more of the Mark
检测内容             Test content 锡膏印刷             Solder paste printing 偏斜,无锡,少锡,多锡,断路,污染,桥接  Deflection, wuxi, little tin, More tin, break, contamination, bridge
贴片                  Paster 缺件,偏移,歪斜,立碑,侧立,翻件,极性反,错件,破损,污染,桥接,IC弯脚  任一位置多件Missing parts, offset, skew, erection, side stand, turn, reverse polarity, fault, damage, contamination, bridge, IC clubfoot More than at any place
回流焊后                   After reflow soldering 缺件,偏移,歪斜,立碑,侧立,翻件,极性反,错件,破损,污染,桥接,无锡,少锡,多锡,假焊,锡球,IC弯脚,任一位置多件                          Missing parts, offset, skew, erection, side stand, turning parts, reverse polarity, fault, damage, contamination, bridge, wuxi, little tin, tin, false welding, solder balls, IC bent feet, more than at any place
波峰焊后                     After wave soldering 插入针,无锡,少锡,多锡,假焊,锡珠,锡洞,短路,任一位置多件                                      Insert the needle, wuxi, little tin, tin, false welding, solder ball, solder hole, short circuit, more than at any place
红胶板                      Red rubber sheet 缺件,偏移,歪斜,立碑,侧立,翻件,极性反,错件,破损,益胶,任一位置多件                         Missing parts, offset, skew, erection, side stand, turn, reverse polarity, wrong, damaged, good adhesive, more than at any place
机械系统Mechanical systems 防静电措施

Anti-static measures

防静电插座,配防静电环

Antistatic socket, anti-static ring

PCB尺寸               PCB size 35×35毫米~510×390毫米(可根据客户要求定制更大尺寸)

35 * 35 mm ~ 510 * 390 mm,(according to customer request custom bigger size)

PCB厚度

PCB thickness of the

0.3毫米~6毫米

0.3 mm to 6 mm

PCB翘曲度

PCB warp degrees

≤6毫米(有夹具辅助矫正变形)可消除PCB变形影响(特殊要求可定制)  ≤6 mm or less (a fixture auxiliary rectify deformation) can eliminate PCB deformation effects (special requirements can be customized)
零件高度

Component height

上净高≤50mm 下净高≤100mm (特殊要求可订制)

Top Side≤50mm  Bottom Side≤100mm

最小零件          Smallest parts 01005元件,0.3毫米间距及以上IC

01005 component,chip 0.3 mm spacing And above

X、Y平台

X, Y platform

驱动设备

Drive equipment

交流伺服电机系统                               Ac servo motor system
定位精确

Precision positioning

≤8微米

≤8um

控制系统           Control system 操作系统           Operating system Windows 8-64Bit
电脑主机

Mainframe computers

i5 CPU,8G GPU显卡,16G 内存,128G固态硬盘,1TB机械硬盘                        I5 CPU, 8 g GPU graphics, 16 gb of memory, 128 gb SSD, 1 TB hard drive machinery
显示器                Display 22英寸液晶宽屏显示器                                                   22 inches LCD widescreen display
其它参数               Other parameters 机械外形尺寸Mechanical dimension 96厘米×121厘米×134厘米

96cm×121cm×134cm

重量                 weight 约500公斤

500kg

电源                   power supply 交流220伏特±10%,频率50/60Hz,额定功率1000W

AC220V±10%, Single phase 50/60HZ, Power consumption 1000W

以上是深圳准稳ZW-500波峰焊后AOI检测设备,若有任何不明之处,欢迎来电来函交流商榷。

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